丹参注射液关键工艺参数对大分子残留及安全性的影响研究

    Study on the Effects of Key Process Parameters of Danshen Injections on Macromolecular Residues and Safety

    • 摘要:
      目的  探究丹参注射液在生产过程中出现的批次间产品安全性问题的原因。
      方法 采用双维度评价体系:首先以总多糖、蛋白质、鞣质等大分子物质含量为核心检测指标,测定丹参注射液精制工艺过程中工艺参数细微变化对其大分子物质去除率的影响;其次以热原反应、过敏反应、溶血与凝聚反应以及异常毒性反应为安全性评价模型,对不同大分子含量水平的样品开展安全性验证,探究大分子物质残留量与产品安全风险的关联性。
      结果 在丹参注射液精制工艺参数中,一次醇沉浸膏浓度、二次醇沉浸膏浓度、醇沉调碱pH及水沉调酸pH的变化对大分子物质残留量影响较大。大分子物质残留量低的样品较残留量高的样品在溶血与凝聚、异常毒性、过敏反应、热原反应试验中均展现出更优的安全性。
      结论 丹参注射液生产批次间大分子物质含量的差异,是导致丹参注射液出现安全性问题的关键因素。

       

      Abstract:
      OBJECTIVE To investigate the causes of inter-batch safety issues of Danshen injections during the production process.
      METHODS A two-dimensional evaluation system was adopted: firstly, the macromolecular substance contents of total polysaccharides, proteins, tannins and other macromolecular substances were used as the core detection indexes to determine the effects of the subtle changes of process parameters on the macromolecular substance removal rate of Danshen injections during the refining process; secondly, the safety evaluation model of pyrogenic reaction, allergic reaction, hemolysis and coagulation reaction, and abnormal toxic reaction was used to verify the safety of samples with different levels of macromolecular content, and to explore the correlation between macromolecular residue and product safety risk.
      RESULTS Among the refining process parameters of Danshen injections, the changes of the concentration of primary alcoholic immersion paste, concentration of secondary alcoholic immersion paste, pH of alkaline adjusted by alcoholic immersion and pH of acid adjusted by water immersion had a great influence on the macromolecular residues. The samples with low macromolecular residue showed better safety than those with high macromolecular residue in hemolysis and coagulation, abnormal toxicity, allergic reaction, and pyrogenic reaction experiments.
      CONCLUSION Differences in macromolecular content between batches of Danshen injections are the key factors leading to the safety problems of Danshen injections.

       

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